Benefits of Deep Cryogenic Processing

A vacuum insulated cryogenic processor used in deep cryogenic processing

The advanced process of Deep Cryogenic Processing involves bringing the temperature of metals or plastics down to temperatures below -300⁰F slowly. This alters the crystalline structure, transforming it into a more uniform and durable construct. These changes become permanent as the temperature of the material is gradually brought back up to room temperature or beyond.  Cryogenics offers benefits in many varied areas.

 

Deep Cryogenic Processing:

In Transportation

The benefits of deep cryogenic processing on automotive components are remarkable — and extensive. Optimizing crystalline structure of the engine components can help them withstand higher stresses over a longer period of time. Professional race car drivers have known for years that cryogenically treated engines, driveline parts, brake rotors and drums demonstrate dramatically improves performance and increases durability. Cryogenic processing of brake rotors and other friction-worn parts has proven to increase wear resistance and therefore safety.  DCT multiplies their service life up to five times over. Whether you’re a professional driver, a business owner who oversees a large vehicle fleet, or an auto enthusiast interested in saving time, money and resources, contact our team to learn more about the transportation benefits of cryogenic processing.

In the Marine Environment

The benefits of deep cryogenic processing don’t only apply on land.  Cryogenic processing profoundly improves  marine parts, such as boat propellers and engines and final drive components.  A treated propeller is less prone to warping, fracturing, or shear. The gears and shafts in final drive units last considerably longer.  This drastically reduces maintenance costs over the lifespan of the part. Professional boat racers have adapted the technology that race car drivers have known about for years.  Deep cryogenic treatment is the secret weapon that is results in faster, more durable boats.

In Industry and Manufacturing

If your business depends on a range of industrial machinery to mold, form, and cut, any unanticipated downtime can result in significant losses. Deep cryogenic processing improves the quality, durability and lifespan of a range of machine parts that are most susceptible to wear due to stress, friction and fatigue. From gears and grinding wheels to hobs and blades, these components can maintain their quality for longer through deep cryogenic processing.  This reduces downtime on the production line and bolsters your bottom line.

In Electronics and Audio Equipment

In electronics, vacancies in conducting materials significantly degrade the efficiency of the entire system. They cause signal disruptions that potentially lead to signal discrepancies or outright failure. Deep cryogenic treatment realigns the structure of the material. This  results in a faster, more reliable transmission.

In Sports Equipment

Deep cryogenic treatment is effective in treatment of sports equipment such as golf clubs and metal baseball bats.  Laboratory tests on golf clubs conclusively prove that treated clubs hit farther in addition to having improved accuracy.  The vibrations in the shaft are reduced, giving more comfort to the user.  Aluminum baseball bats hit farther.

Discover the Benefits of Cryogenics

When it comes to the applications of deep cryogenic treatment, we’ve only started to scratch the surface, so to speak. Whether you work in manufacturing, transportation or electronics, you will benefit from the incredible, groundbreaking technology that our team continues to perfect every day. Contact us today to learn more about the benefits of deep cryogenic processing.